NAME OF THE COURSE |
CERTIFIED Design and Process Failure Mode Effect Analysis (FEMA) |
|
CERTIFICATION |
CERTIFIED Design and Process Failure Mode Effect Analysis (FEMA) |
|
COURSE OVERVIEW |
Apply Failure Mode Effect and Analysis (FMEA) Techniques is one of the Specialisation Electives that leads to the award of WSQ Statement of Attainment (SOA) in Generic Manufacturing Skills (Quality Systems). This programme provides the learner with generic knowledge and application skills in using Failure Mode & Effect Analysis (FMEA) techniques. It covers the principles and the method for the identification, implementation and follows up of FMEA methodology. This unit also provides learners with the opportunity to apply, demonstrate and practise the skills learnt in applying the FMEA techniques. |
|
TRAINING DURATION |
Total Training Hours : 16 Hours |
Training Duration : 2 days to 5 days |
Total Training Days : 2 Working Days |
|
TRAINING SCHEDULE |
Weekdays (Sunday to Thursday) |
Regular Sessions : 4 – 6 Hrs Per day (9am to 2pm or 3.00pm to 9.00 pm) |
Food & refreshments Included |
Weekends (Friday & Saturday) |
Fast Track Sessions: 8 Hours per day (9am to 5pm) |
Food & refreshments Included |
|
CERTIFICATION |
Globally recognized certificate from “Kings Global Career Academy” |
|
TEST |
No |
|
LEARNING AIDS |
Yes |
|
COURSE MATERIAL |
Hard & Soft Copies of Study Material |
|
LANGUAGE OF INSTRUCTION |
English |
|
INSTRUCTOR HELPLINE |
Yes |
1. Email |
2. Social Media (For Emergency requirements) |
|
REGISTRATION REQUIREMENTS |
1. Passport Copy |
2. Curriculum Vitae |
3. Passport size photographs |
4. Course Fee |
|
MODE OF PAYMENT |
Cash / Cheque / Credit Card / Bank Transfer. |
|
ELIGIBILITY |
This course is suitable and beneficial to anyone involved in maintenance, marketing, design, and process control and improvement activities and also particularly for an individual that is responsible for planning, developing or managing a quality system to satisfy the QS 9000 or IATF 16949 quality system requirements. |
|
COURSE BENEFITS |
This interactive course will enable the participants to: - understand the principle and concept of FMEA, and correctly apply this methodology for use in design or process or service environment.
- apply a structural approach to any improvements and problem-solving processes and formalises the mental discipline during these processes.
|
|
COURSE CONTENTS 1 |
1 Introduction to FMEA - What is FMEA?
- Compare and contrast the different types FMEA
- Types and selection of key quality characteristics for use in an FMEA process
- Frequently Ask Questions (FAQs)
2 Methodology and steps in developing and applying an FMEA - The 14 steps approach
- Understanding the differences and relationship between failure mode, cause and effect
- Severity, Occurrence, and Detection probability assessment and rating
- Risk and Priority Ranking
- Corrective Actions
3 Implementation Strategies - Understanding Deployment Failure
- Deploying FMEA inside the organization
- The “FMEA Deployment Model”
- Supporting improvement tools used in each phase of the FMEA
4 Control and Reaction Plans Methodology - Overview of Control and Reaction Plans and relation with FMEA
- A step-by-step description of each control plan requirements
- Process, Product and Special Characteristics classification
- Selection of various process control method
- Uses of process analysis tools in the reaction plan
- Workshop practical exercises
|
|
COURSE CONTENT 2 |
1. Introduction to FMEA - Situations for which FMEA are needed
- FMEA: Identifying & Analyse Failure Modes
- FMEA: Assess & Prioritise the risks
- Failure modes, failure effects, causes, current control & RPN
- FMEA: Cross-Functional Team Approach
2. Developing a Design FMEA - Role of DFMEA
- FMEA: 14 Steps Process
- Research Related Information
- Develop the P-Diagram of Block Diagram
- FMEA for software
- Typical potential failures mechanisms of software failures modes
3. Developing a Process FMEA - Applications of Design FMEA & Process FMEA
- Design and Process FMEA in the product development process
- Evaluate manufacturing process requirements (Process FMEA)
- Identify High-Risk Process
4. FMEA Implementation Strategy - FMEA Implementation Issues
- FMEA Policy
- Implementation roadmap
- FMEA integration
- Common failures and success factors in FMEA deployment
|
|
COURSE OUTLINE 3 |
Introduction to FMEA - What is FMEA?
- Compare and contrast the different types FMEA
- Types and selection of key quality characteristics for use in an FMEA process
- Frequently Ask Questions (FAQs)
Methodology and steps in developing and applying an FMEA - The 14 steps approach
- Understanding the differences and relationship between failure mode, cause and effect
- Severity, Occurrence, and Detection probability assessment and rating
- Risk and Priority Ranking
- Corrective Actions
Implementation Strategies - Understanding Deployment Failure
- Deploying FMEA inside the organisation
- The “FMEA Deployment Model”
- Supporting improvement tools used in each phase of the FMEA
Control and Reaction Plans Methodology - Overview of Control and Reaction Plans and relation with FMEA
- A step-by-step description of each control plan requirements
- Process, Product and Special Characteristics classification
- Selection of various process control method
- Uses of process analysis tools in the reaction plan
- Workshop practical exercises
|
|
COURSE OUTLINE 3 |
Design FMEA Topic 1 Introduction to Design FEMA Concepts Why does the product fail? What is FMEA? History of FMEA Topic 2 Implementing FMEA DPFMEA Process Sequence Benefits of DPFMEA Topic 3 Concepts of Systems The system, Sub-system, Component Level Structural Approach Topic 4 Development of DFMEA Topic 5 Potential Failure Modes Topic 6 Component Failure Mode Topic 7 Potential Effects of Failure Topic 8 Numerical Methods : Severity - Occurrence
- Detection
- Risk Priority Number
- Classification
- Potential Causes and Mechanism of Failure
- Design Contro
Topic 9 Recommended Actions Exercises on DFMEA Process FMEA (PFMEA) Topic 10 Introduction Process FMEA (PFMEA) Topic 11 Development of PFMEA Potential Failure Modes - Potential Effects of Failure
- Numerical Methods :
- Severity
- Occurrence
- Detection
- Risk Priority Number
- Classification
- Process Control
- Basic Quality Control Tools
- Recommended Actions
- Topic 12 Exercises on PFMEA
- Topic 13 Case Studies on PFMEA
|