CERTIFIED Design and Process Failure Mode Effect Analysis (FEMA)

NAME OF THE COURSE
CERTIFIED Design and Process Failure Mode Effect Analysis (FEMA)
 
CERTIFICATION
CERTIFIED Design and Process Failure Mode Effect Analysis (FEMA)
 
COURSE OVERVIEW

Apply Failure Mode Effect and Analysis (FMEA) Techniques is one of the Specialisation Electives that leads to the award of WSQ Statement of Attainment (SOA) in Generic Manufacturing Skills (Quality Systems).

This programme provides the learner with generic knowledge and application skills in using Failure Mode & Effect Analysis (FMEA) techniques. It covers the principles and the method for the identification, implementation and follows up of FMEA methodology. This unit also provides learners with the opportunity to apply, demonstrate and practise the skills learnt in applying the FMEA techniques.

 
TRAINING DURATION
Total Training Hours : 16 Hours
Training Duration      : 2 days to 5 days
Total Training  Days  : 2 Working Days
 
TRAINING SCHEDULE
Weekdays (Sunday to Thursday)
Regular Sessions : 4 – 6 Hrs Per day (9am to 2pm or 3.00pm to 9.00 pm)
Food & refreshments Included
Weekends (Friday & Saturday)
Fast Track Sessions: 8 Hours per day (9am to 5pm)
Food & refreshments Included
 
CERTIFICATION
Globally recognized certificate from “Kings Global Career Academy”
 
TEST
No
 
LEARNING AIDS
Yes
 
COURSE MATERIAL
Hard & Soft Copies of Study Material
 
LANGUAGE OF INSTRUCTION
English
 
INSTRUCTOR HELPLINE
Yes
1. Email
2. Social Media (For Emergency requirements)
 
REGISTRATION REQUIREMENTS
1. Passport Copy
2. Curriculum Vitae
3. Passport size photographs
4. Course Fee
 
MODE OF PAYMENT
Cash / Cheque / Credit Card / Bank Transfer.
 
ELIGIBILITY
This course is suitable and beneficial to anyone involved in maintenance, marketing, design, and process control and improvement activities and also particularly for an individual that is responsible for planning, developing or managing a quality system to satisfy the QS 9000 or IATF 16949 quality system requirements.
 
COURSE BENEFITS

This interactive course will enable the participants to:

  • understand the principle and concept of FMEA, and correctly apply this methodology for use in design or process or service environment.
  • apply a structural approach to any improvements and problem-solving processes and formalises the mental discipline during these processes.
 
COURSE CONTENTS 1

1 Introduction to FMEA

  • What is FMEA?
  • Compare and contrast the different types FMEA
  • Types and selection of key quality characteristics for use in an FMEA process
  • Frequently Ask Questions (FAQs)

2 Methodology and steps in developing and applying an FMEA

  • The 14 steps approach
  • Understanding the differences and relationship between failure mode, cause and effect
  • Severity, Occurrence, and Detection probability assessment and rating
  • Risk and Priority Ranking
  • Corrective Actions

3 Implementation Strategies

  • Understanding Deployment Failure
  • Deploying FMEA inside the organization
  • The “FMEA Deployment Model”
  • Supporting improvement tools used in each phase of the FMEA

4 Control and Reaction Plans Methodology

  • Overview of Control and Reaction Plans and relation with FMEA
  • A step-by-step description of each control plan requirements
  • Process, Product and Special Characteristics classification
  • Selection of various process control method
  • Uses of process analysis tools in the reaction plan
  • Workshop practical exercises
 
COURSE CONTENT 2

1. Introduction to FMEA

  • Situations for which FMEA are needed
  • FMEA: Identifying & Analyse Failure Modes
  • FMEA: Assess & Prioritise the risks
  • Failure modes, failure effects, causes, current control & RPN
  • FMEA: Cross-Functional Team Approach

2. Developing a Design FMEA

  • Role of DFMEA
  • FMEA: 14 Steps Process
  • Research Related Information
  • Develop the P-Diagram of Block Diagram
  • FMEA for software
  • Typical potential failures mechanisms of software failures modes

3. Developing a Process FMEA

  • Applications of Design FMEA & Process FMEA
  • Design and Process FMEA in the product development process
  • Evaluate manufacturing process requirements (Process FMEA)
  • Identify High-Risk Process

4. FMEA Implementation Strategy

  • FMEA Implementation Issues
  • FMEA Policy
  • Implementation roadmap
  • FMEA integration
  • Common failures and success factors in FMEA deployment
 
COURSE OUTLINE 3

Introduction to FMEA

  • What is FMEA?
  • Compare and contrast the different types FMEA
  • Types and selection of key quality characteristics for use in an FMEA process
  • Frequently Ask Questions (FAQs)

Methodology and steps in developing and applying an FMEA

  • The 14 steps approach
  • Understanding the differences and relationship between failure mode, cause and effect
  • Severity, Occurrence, and Detection probability assessment and rating
  • Risk and Priority Ranking
  • Corrective Actions

Implementation Strategies

  • Understanding Deployment Failure
  • Deploying FMEA inside the organisation
  • The “FMEA Deployment Model”
  • Supporting improvement tools used in each phase of the FMEA

Control and Reaction Plans Methodology

  • Overview of Control and Reaction Plans and relation with FMEA
  • A step-by-step description of each control plan requirements
  • Process, Product and Special Characteristics classification
  • Selection of various process control method
  • Uses of process analysis tools in the reaction plan
  • Workshop practical exercises
 
COURSE OUTLINE 3

Design FMEA
Topic 1 Introduction to Design FEMA

Concepts
Why does the product fail?
What is FMEA?
History of FMEA
Topic 2 Implementing FMEA

DPFMEA Process Sequence
Benefits of DPFMEA
Topic 3 Concepts of Systems

The system, Sub-system, Component Level
Structural Approach
Topic 4 Development of DFMEA
Topic 5 Potential Failure Modes
Topic 6 Component Failure Mode
Topic 7 Potential Effects of Failure
Topic 8 Numerical Methods :

Severity

  • Occurrence
  • Detection
  • Risk Priority Number
  • Classification
  • Potential Causes and Mechanism of Failure
  • Design Contro

Topic 9 Recommended Actions

Exercises on DFMEA

  • Case Studies on DFMEA

Process FMEA (PFMEA)

Topic 10 Introduction Process FMEA (PFMEA)

Topic 11 Development of PFMEA

Potential Failure Modes

  • Potential Effects of Failure
  • Numerical Methods :
  • Severity
  • Occurrence
  • Detection
  • Risk Priority Number
  • Classification
  • Process Control
  • Basic Quality Control Tools
  • Recommended Actions
  • Topic 12 Exercises on PFMEA
  • Topic 13 Case Studies on PFMEA